DIY Repair for the 6.9 and 7.3 IDI Diesel Van (and other vehicles)

IDI Online

  • Search…
  • Shop
  • Engine
    • Turbo
    • Bearings
    • Crankshaft
    • Harmonic Balancer
    • Heads
    • Oil Cooler
    • Pistons
  • Electrical
    • Glowplugs
    • Lights
    • Sensors
  • Fuel System
    • Fuel Tanks
    • Injector Pump
    • Injectors
  • HVAC
    • Air Conditioning
    • Thermostat
    • Water Pump
  • Tranny
    • 4×4
    • VRV
    • Overdrive
  • About
    • Contact
    • Testimonials
    • Terms and Conditions
    • Product Liability Waiver

Test Fitting the Axle with Weight

Read More

Cutting the Crossmember

Well, I finally bit the bullet and cut the crossmember. But first, I needed to pre-drill the 1/2″ holes in… Read more »

Read More

Pathfinder Econoline Radius Arm Mounting Bracking Install

Been busy with work and skiing, which has been cutting into my van conversion time.  I only had a day… Read more »

Read More

Figuring out how to Cut this Crossmember

I’m sure you read my previous post about the differences in older and newer Gen 3 Econoline crossmembers?  I thought… Read more »

Read More

Tearing Down the Stock Econoline Front Drive System (Part 2)

I’m trying to find time to work on this van inbetween work, work, and work, but I’m getting there.  The… Read more »

Read More

Tearing Down the Stock Econoline Front Drive System

I finally feel like I’m getting over the hump on this conversion project.  The donor front wheel drive parts are… Read more »

Read More

Dana 44 Econoline Radius Arm Custom Bushing Work

Every part on this axle assembly needs some TLC, but the radius arms were a whole new project.  When I… Read more »

Read More

Quadravan Rotor Bearing Replacement

I’m gunna be thorough.  This isn’t a really tough project, but here you go. Before we get into the mess… Read more »

Read More

Dana 44 Front Axle Spindle Rebuild

Let’s do a shorter article.  While I had the axle disassembled, I wanted to replace every seal, bearing, and wearable… Read more »

Read More

Dana 44 Front Axle Seals

I’ll give this article my seal of approval. While doing about 44 other things simultaneously on the Dana 44 front… Read more »

Read More

How to Manipulate the Metering Valve on 6.9 / 7.3 IDI Injector Pump

If you have been cranking and cranking your IDI engine trying to purge the air from the injector lines, and… Read more »

genscripter April 14, 2018

Throttle Spring Location on a 6.9 / 7.3 IDI Injector Pump

Here is the location of the throttle spring on the Injector Pump. The hard part about situating this spring in… Read more »

genscripter April 9, 2018

How I Redesigned my Glowplug Harness to Accommodate my Hypermax Van Turbo Kit

Recently, I had a correspondence with a good friend, Jayro88 from the FTE IDI Forum.  He asked: As far as… Read more »

genscripter April 7, 2018

How to Easily Add 300 HP to a 6.9 or 7.3 IDI Diesel Engine.

You can’t.

genscripter April 4, 2018

IDI Hypermax Puff Limiter Explanation and Video

Hypermax offers a “puff limiter” for IDI turbo vehicles that have a smoke problem at the start of acceleration.  This video… Read more »

genscripter March 21, 2018

6.9 & 7.3 IDI Torque Specs and Bolt Dimensions, with Images

There are lots of information on the internet and in service manuals about the IDI torque specs.  When I rebuilt… Read more »

genscripter March 19, 2018

The Great Big List of Eco-mods for 6.9 and 7.3 IDI Vehicles

Here are some of the ways I have eco-modded (improve efficiency) my IDI van to get better MPG.  And, some… Read more »

genscripter March 16, 2018

How to Determine a Good IDI Injector Pump (IP) from a Bad, and Explanation of the IP Cam Internals

Recently, Mel from Conestoga Diesel Injection, one of the few trusted IP rebuilders on the planet, uploaded a video detailing the… Read more »

genscripter March 15, 2018

7.3 IDI Piston Ring Gap Measurement, Custom Grinding, and Proper Installation

Even though my original plan for this 7.3 IDI rebuild was quick and dirty, I eventually decided to invest some time,… Read more »

genscripter March 11, 2018

7.3 IDI Connecting Rod and Bearing Work

If you have been following my progress with the latest rebuild, you know I left off at the point of… Read more »

genscripter March 10, 2018

6.9 / 7.3 IDI Van Engine Mounting Bolt Replacement

There is a certain bolt on the top of the driver’s side motor mount bracket that really pisses me off. … Read more »

genscripter March 9, 2018

Starting a 6.9 / 7.3 IDI Engine on a Stand, Step-by-Step

Most of the information is relayed in the video.  Also, I just don’t have the energy at the moment to… Read more »

genscripter March 9, 2018

6.9 and 7.3 IDI Oil Cooler Repair

If you have encountered some coolant in your oil or oil in your coolant, the first place to look is… Read more »

genscripter March 9, 2018

7.3 IDI Teardown

I got a ’94 IDI non-turbo van engine that had some weird squeak when it ran.  A different shop ripped… Read more »

genscripter February 20, 2018

Which bolts to Permatex on a 6.9 / 7.3 IDI Waterpump?

When you install a waterpump on a 6.9 or 7.3 IDI, you MUST use sealant on the top-two and bottom-two… Read more »

genscripter February 8, 2018

6.9 / 7.3 IDI Front and Rear Main Seal Replacement

One of the most common places for oil leaks on a 6.9 or 7.3 IDI engine is the front and/or… Read more »

genscripter February 7, 2018

6.9 / 7.3 IDI Harmonic Balancer (Vibration Damper) Replacement Process

The harmonic balancer, also known as the “vibration damper,” sits on the front end of the crankshaft.  It is press… Read more »

genscripter February 7, 2018

7.3 IDI Crank-Rod Bearing Crisis

A while back, I got a spare 7.3 IDI engine out of a 1994 U-haul van.  It was a really… Read more »

genscripter February 5, 2018

Differences between the IDI Van and IDI Truck Engines

There are some small but important differences between the components of an IDI Van and IDI Truck engine.   Any IDI… Read more »

genscripter February 3, 2018

1980’s Ford Headlight Dimmer Switch Connector Replacement

Ever since I bought my 1988 IDI Van, I’ve always had some weird electrical gremlin regarding my headlights.  Out of… Read more »

genscripter January 20, 2018
Older Entries
© 2026 IDI Online - Powered by WordPress and Fitness Themes