DIY Repair for the 6.9 and 7.3 IDI Diesel Van (and other vehicles)

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Test Fitting the Axle with Weight

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Cutting the Crossmember

Well, I finally bit the bullet and cut the crossmember. But first, I needed to pre-drill the 1/2″ holes in… Read more »

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Pathfinder Econoline Radius Arm Mounting Bracking Install

Been busy with work and skiing, which has been cutting into my van conversion time.  I only had a day… Read more »

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Figuring out how to Cut this Crossmember

I’m sure you read my previous post about the differences in older and newer Gen 3 Econoline crossmembers?  I thought… Read more »

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Tearing Down the Stock Econoline Front Drive System (Part 2)

I’m trying to find time to work on this van inbetween work, work, and work, but I’m getting there.  The… Read more »

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Tearing Down the Stock Econoline Front Drive System

I finally feel like I’m getting over the hump on this conversion project.  The donor front wheel drive parts are… Read more »

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Dana 44 Econoline Radius Arm Custom Bushing Work

Every part on this axle assembly needs some TLC, but the radius arms were a whole new project.  When I… Read more »

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Quadravan Rotor Bearing Replacement

I’m gunna be thorough.  This isn’t a really tough project, but here you go. Before we get into the mess… Read more »

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Dana 44 Front Axle Spindle Rebuild

Let’s do a shorter article.  While I had the axle disassembled, I wanted to replace every seal, bearing, and wearable… Read more »

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Dana 44 Front Axle Seals

I’ll give this article my seal of approval. While doing about 44 other things simultaneously on the Dana 44 front… Read more »

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New Ford Truck IDI Vacuum Manifolds

If you have broken your Vacuum Manifold, you have probably searched everywhere for a replacement.  Ford, and all the aftermarket… Read more »

genscripter October 21, 2019

Custom Install of the 44-Gallon Excursion Tank in a Ford Pickup

Several years ago, Andreas Johansson did a DIY installation of the massive 44-gallon fuel tank in his shortbed 1999 Ford… Read more »

genscripter March 6, 2019

Thoughts on the latest 12,000-mile roadtrip to the Arctic Ocean

I’m finally back home. After driving over 12,000 miles from Los Angeles to Wisconsin to the Yukon Arctic to Montana… Read more »

genscripter September 20, 2018

Things to Know Before Doing a Gasser-to-IDI Diesel Engine Swap in a Ford Van

Recently, I received a question from IDI Online user “tanner” about the potential of conducting a gasser-IDI swap. I get… Read more »

genscripter August 13, 2018

New ‘IDI-Online’ C6 VRV (Vacuum Regulator Valve)

We have new or already-rebuilt replacement C6 IDI VRV’s (Vacuum Regulator Valves) for sale.  Also, we can rebuild your existing… Read more »

genscripter August 2, 2018

6.9 / 7.3 IDI Van Lift-Pump and Stock Filter Delete. | Upgraded E-Pump, Sensors, and Frame Rail Dual Filter.

Over several years, I have upgraded my fuel system substantially from the stock Ford van system.  There were so many… Read more »

genscripter July 29, 2018

Does Lift-Pump Fuel Pressure Affect Timing on a 6.9 / 7.3 IDI? It does.

If I’m going to be completely honest, I’ve always been skeptical of the assertion that lift-pump fuel pressure impacts the… Read more »

genscripter July 22, 2018

1980’s Ford Econoline Tie Rods and Swaybar/Stabilizer Bushings Replacement

If you own an older Econoline, you likely have a steering and suspension system that is pretty sloppy.  While there… Read more »

genscripter July 17, 2018

1980’s Ford Blinker (Turn Signal) Assembly and Ignition Tumbler Replacement

It finally happened. My ignition switch (aka tumbler) finally went to hell. I knew it was coming a year ago,… Read more »

genscripter July 9, 2018

Gearvendor Controller Broke? How I Replaced my Controller with a Simple Circuit

Gearvender Overdrives are a great addition to the rock-solid C6 transmission on these 1980’s Fords.  It helps bring the RPM’s… Read more »

genscripter June 30, 2018

Wicked Wheel 2 Installation on a Hypermax IDI Van Turbo Kit [VIDEO]

Ever since I upgraded to R&D’s 90cc IP, R&D Injectors, and R&D Stage 1 dual filter setup on the rail,… Read more »

genscripter June 16, 2018

Time Lapse Video and Audio Commentary of 6.9 to 7.3 IDI Engine Swap in a Van

It’s finally done. Several days of preparation, wrenching, farting, and excessive junk food, we finished the 6.9-to-7.3 IDI engine swap… Read more »

genscripter May 31, 2018

7.3 IDI Engine Rebuild Process

What started with a cracked block and friend on FTE selling me a spare ’94 U-haul van 7.3 block, ended… Read more »

genscripter May 14, 2018

New Overhead Gauge Pod

What did I do to my IDI today?  I installed 3 new additional gauges and a central overhead gauge pod…. Read more »

genscripter May 10, 2018

Pulling a 6.9 (or 7.3) IDI Engine from a 1988 Ford E250 Econoline Van

Once again, I have the privilege of blowing a day of my illustrious schedule to pull another IDI from my… Read more »

genscripter April 24, 2018

How I unbolted my C6 Torque Converter from my 7.3 IDI Diesel Engine

Before a person separates a transmission and engine, they must disconnect the Torque Converter from the flexplate/flywheel.  The process involves… Read more »

genscripter April 22, 2018

Injector Line Retainer Hack (to keep the nut in place)

If you have ever needed to undo and adjust your injector line retainers, you likely got just as frustrated as… Read more »

genscripter April 19, 2018

6.9 / 7.3 IDI Vacuum Pump Bracket Hole Enhancement, to Fix Hose Clash

One of the design flaws of the vacuum pump bracket on the 6.9 or 7.3 IDI E-series van, is the… Read more »

genscripter April 19, 2018

6.9 or 7.3 IDI Injector Pump (IP) Replacement in a Van

Removing the IP on an IDI Van can be a bit of a chore, but not impossible.  Here is a… Read more »

genscripter April 19, 2018

1980’s Ford Air Conditioning Compressor Clutch (FS-6) Replacement

This video explains the process for replacing the AC Compressor Clutch on an FS-6 Compressor on a 1988 Ford Van. … Read more »

genscripter April 19, 2018
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