DIY Repair for the 6.9 and 7.3 IDI Diesel Van (and other vehicles)

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Success! Front Axle Install Complete on the Veggie Van

It’s on the road!  Started the axle rebuild in December, rolled it out of the garage in February, and now… Read more »

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The Pathfinder Conversion Steering Problem

This was confounding me all day, but once I got the van on the ground and testing the steering under… Read more »

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The Dana 44 Drain Plug Crisis

It was one of those days.  I’m getting really close to finishing this 4×4 conversion, and the simplest thing holds… Read more »

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Pathfinder Shocks, Suspension, and Steering Updates

I’m sure you’ve read about the radius arm mods, and if not, check this out first. Pathfinder Econoline Radius Arm… Read more »

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Pathfinder Econoline Front Brake System Rework

These brake calipers, according to the ID numbers on the side, come from a 1979 F250.  “DAYTON DE 69710382 2… Read more »

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Finishing the Crossmember and Trackbar Mount

Sorry for the delay.  Don’t have a lot of time to post updates on the website, but I finally got… Read more »

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Test Fitting the Axle with Weight

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Cutting the Crossmember

Well, I finally bit the bullet and cut the crossmember. But first, I needed to pre-drill the 1/2″ holes in… Read more »

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Pathfinder Econoline Radius Arm Mounting Bracking Install

Been busy with work and skiing, which has been cutting into my van conversion time.  I only had a day… Read more »

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Figuring out how to Cut this Crossmember

I’m sure you read my previous post about the differences in older and newer Gen 3 Econoline crossmembers?  I thought… Read more »

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Ongoing Quadravan Conversion Project for the Diesel Econoline

I’m long overdue for some posts to this website.  Back in 2021, I got a front Dana 44 axle from… Read more »

genscripter January 14, 2026

Luckiest AC Leak Discovery Ever

Getting ready for some time in the desert, so after I did the 7.3-to-6.9 swap, I needed to recharge the… Read more »

genscripter July 3, 2022

Filter Head Heat Exchanger Replacement (For Fuel System)

After several pressure tests of my biofuel system, I’ve determined that the weak link in system must be my heat… Read more »

genscripter November 3, 2021

Differences between IDI Van Turbo Kits

Over the years, I have the good fortune of obtaining two complete van turbo kits: Banks and Hypermax.  They are… Read more »

genscripter November 30, 2020

C6 IDI VRV (Vacuum Regulator Valve) Strength Testing

It’s been a while since I’ve updated the IDI Online blog.  I have a lot of things planned for the… Read more »

genscripter April 25, 2020

Custom Heavy Duty Automotive Plastics Services and Fabrication

IDI Online is offering fabrication services for antique automotive plastics.  As more and more plastic parts become discontinued, it becomes… Read more »

genscripter December 16, 2019

New Ford Truck IDI Vacuum Manifolds

If you have broken your Vacuum Manifold, you have probably searched everywhere for a replacement.  Ford, and all the aftermarket… Read more »

genscripter October 21, 2019

Custom Install of the 44-Gallon Excursion Tank in a Ford Pickup

Several years ago, Andreas Johansson did a DIY installation of the massive 44-gallon fuel tank in his shortbed 1999 Ford… Read more »

genscripter March 6, 2019

Thoughts on the latest 12,000-mile roadtrip to the Arctic Ocean

I’m finally back home. After driving over 12,000 miles from Los Angeles to Wisconsin to the Yukon Arctic to Montana… Read more »

genscripter September 20, 2018

Things to Know Before Doing a Gasser-to-IDI Diesel Engine Swap in a Ford Van

Recently, I received a question from IDI Online user “tanner” about the potential of conducting a gasser-IDI swap. I get… Read more »

genscripter August 13, 2018

New ‘IDI-Online’ C6 VRV (Vacuum Regulator Valve)

We can rebuild your existing VRV if it is not working or broken.   Since the IDI C6 VRV (Vacuum Regulator… Read more »

genscripter August 2, 2018

6.9 / 7.3 IDI Van Lift-Pump and Stock Filter Delete. | Upgraded E-Pump, Sensors, and Frame Rail Dual Filter.

Over several years, I have upgraded my fuel system substantially from the stock Ford van system.  There were so many… Read more »

genscripter July 29, 2018

Does Lift-Pump Fuel Pressure Affect Timing on a 6.9 / 7.3 IDI? It does.

If I’m going to be completely honest, I’ve always been skeptical of the assertion that lift-pump fuel pressure impacts the… Read more »

genscripter July 22, 2018

1980’s Ford Econoline Tie Rods and Swaybar/Stabilizer Bushings Replacement

If you own an older Econoline, you likely have a steering and suspension system that is pretty sloppy.  While there… Read more »

genscripter July 17, 2018

1980’s Ford Blinker (Turn Signal) Assembly and Ignition Tumbler Replacement

It finally happened. My ignition switch (aka tumbler) finally went to hell. I knew it was coming a year ago,… Read more »

genscripter July 9, 2018

Gearvendor Controller Broke? How I Replaced my Controller with a Simple Circuit

Gearvender Overdrives are a great addition to the rock-solid C6 transmission on these 1980’s Fords.  It helps bring the RPM’s… Read more »

genscripter June 30, 2018

Wicked Wheel 2 Installation on a Hypermax IDI Van Turbo Kit [VIDEO]

Ever since I upgraded to R&D’s 90cc IP, R&D Injectors, and R&D Stage 1 dual filter setup on the rail,… Read more »

genscripter June 16, 2018

Time Lapse Video and Audio Commentary of 6.9 to 7.3 IDI Engine Swap in a Van

It’s finally done. Several days of preparation, wrenching, farting, and excessive junk food, we finished the 6.9-to-7.3 IDI engine swap… Read more »

genscripter May 31, 2018

7.3 IDI Engine Rebuild Process

What started with a cracked block and friend on FTE selling me a spare ’94 U-haul van 7.3 block, ended… Read more »

genscripter May 14, 2018

New Overhead Gauge Pod

What did I do to my IDI today?  I installed 3 new additional gauges and a central overhead gauge pod…. Read more »

genscripter May 10, 2018
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