DIY Repair for the 6.9 and 7.3 IDI Diesel Van (and other vehicles)

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Test Fitting the Axle with Weight

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Cutting the Crossmember

Well, I finally bit the bullet and cut the crossmember. But first, I needed to pre-drill the 1/2″ holes in… Read more »

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Pathfinder Econoline Radius Arm Mounting Bracking Install

Been busy with work and skiing, which has been cutting into my van conversion time.  I only had a day… Read more »

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Figuring out how to Cut this Crossmember

I’m sure you read my previous post about the differences in older and newer Gen 3 Econoline crossmembers?  I thought… Read more »

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Tearing Down the Stock Econoline Front Drive System (Part 2)

I’m trying to find time to work on this van inbetween work, work, and work, but I’m getting there.  The… Read more »

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Tearing Down the Stock Econoline Front Drive System

I finally feel like I’m getting over the hump on this conversion project.  The donor front wheel drive parts are… Read more »

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Dana 44 Econoline Radius Arm Custom Bushing Work

Every part on this axle assembly needs some TLC, but the radius arms were a whole new project.  When I… Read more »

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Quadravan Rotor Bearing Replacement

I’m gunna be thorough.  This isn’t a really tough project, but here you go. Before we get into the mess… Read more »

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Dana 44 Front Axle Spindle Rebuild

Let’s do a shorter article.  While I had the axle disassembled, I wanted to replace every seal, bearing, and wearable… Read more »

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Dana 44 Front Axle Seals

I’ll give this article my seal of approval. While doing about 44 other things simultaneously on the Dana 44 front… Read more »

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Mid-80’s Ford IDI Van Center-Diesel-Tank Sender Replacement

This article will detail the replacement of the center-tank sender on a Diesel IDI Ford Van. If you have a… Read more »

genscripter January 20, 2018
7.3 IDI Head Bolt Torque and Sequencing

7.3 IDI Cylinder Head, Head Gasket, and ARP Stud Installation

After I finished the Rod and Piston Ring work, it was time to toss on the cylinder heads and tighten… Read more »

genscripter December 30, 2017

Aligning the IP Timing, Camshaft, and Crankshaft Gears on a 6.9 / 7.3 IDI Engine

There is a lot on the net about alignment of the IP, Cam, and Crank gears, but I thought I’d… Read more »

genscripter November 27, 2017

How to Crack Injector Lines and Purge Air on a 6.9 / 7.3 IDI Diesel Engine

Here is the process for bleeding the air from injector lines on a 6.9 or 7.3 IDI diesel engine.   Explanation:… Read more »

genscripter October 16, 2017

What to do if no Diesel Fuel is coming out of the Schroeder Valve on a 6.9 / 7.3 IDI

So you have been cranking and cranking your IDI and it never starts?  You probably have a fuel problem.  It… Read more »

genscripter September 15, 2017

IDI Diesel Ford Van Fuel Tank Sender Replacement Tutorial

If you have a 1980’s Ford diesel van, you probably have a faulty fuel gauge. There are many reasons why… Read more »

genscripter March 23, 2017

Proper IDI VRV Adjustment and Calibration

VRV Quick Installation Guide:  (Quick Instructions are in dark green text) If you want to quickly install a VRV (Vacuum… Read more »

genscripter March 4, 2017

Things to Consider When Buying a Used Auxiliary Gearvendor Overdrive

You should read this if you are hunting for a used Gearvendor.  It’ll help you figure out what you need… Read more »

genscripter March 1, 2017

7.3 to 6.9 Swap in a E250 Clubwagon Van (with photos)

After battling this pesky oil-in-coolant problem, I finally broke down and opted to install my spare 6.9 in my E250…. Read more »

genscripter February 11, 2017

1988 E250 Van 7.3 IDI Head Gasket Job (without pulling the engine)

I thought I would finally post the pics of my in-progress Head Gasket job on my 1988 7.3 IDI Clubwagon…. Read more »

genscripter May 26, 2016

Pulling a 6.9 IDI Engine from a 1984 E350 Econoline Van

When pulling an IDI engine, you will need a 2-ton shop crane.  These engines are not light, and with accessories… Read more »

genscripter March 9, 2016

6.9 / 7.3 IDI Thermostat Replacement

On these old engines, it’s not uncommon to encounter an erratic temperature gauge.  Nine times out of ten, this is… Read more »

genscripter February 8, 2016

Stuck engine block coolant plugs? Here’s a $1 trick to break them loose.

I got a few of those 3/8″ square male coolant drain plugs in my block, and I tried using one… Read more »

genscripter May 29, 2015

DIY 7.3 IDI or Powerstroke Oil Cooler Pressure Tester

I got sick of looking for a place that could “test” my oil cooler, so I made my own testing… Read more »

genscripter May 5, 2015
6.9 & 7.3 IDI Injector Line Sequence

IDI (6.9 or 7.3) Injector Line Order at the IP

This article contains the injector line order for a 6.9 or 7.3 IDI injector pump. This is important information if… Read more »

genscripter February 23, 2015

[Video] Timing a 1988 Ford E250 Econoline Club Wagon 7.3 IDI with Hypermax Turbo

genscripter February 20, 2015

Hypermax Van Turbo Install for the 7.3 IDI in a 1988 Ford Clubwagon

After two years of searching, I was not able to find a used van turbo kit for my 7.3 IDI…. Read more »

genscripter June 23, 2014

Gearvender Deep Sump Installation Tutorial (Maximum Overdrive)

Hi all. I thought I’d put my Deep Sump installation on the website. It’s not a difficult installation and a… Read more »

genscripter August 4, 2013

New Table Inserts for Craftsman 12″ Band Saw (Model 119 224000)

Craftsman no long supplies replacement table inserts for the saw table of their older band saws.  If you own a… Read more »

genscripter November 9, 2012

2008-2019 Ford Flex Side Trim Clips

Has your Ford Flex trim snapped off yet?  The stock clips use really weak plastic, and the dealer and foreign… Read more »

genscripter July 20, 2012
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