{"id":622,"date":"2018-04-19T15:58:09","date_gmt":"2018-04-19T22:58:09","guid":{"rendered":"http:\/\/www.nickpisca.com\/diesel\/?p=622"},"modified":"2018-04-19T22:58:38","modified_gmt":"2018-04-20T05:58:38","slug":"6-9-7-3-idi-vacuum-pump-bracket-hole-enhancement-to-fix-hose-clash","status":"publish","type":"post","link":"https:\/\/www.nickpisca.com\/diesel\/engine\/6-9-7-3-idi-vacuum-pump-bracket-hole-enhancement-to-fix-hose-clash\/","title":{"rendered":"6.9 \/ 7.3 IDI Vacuum Pump Bracket Hole Enhancement, to Fix Hose Clash"},"content":{"rendered":"<p>One of the design flaws of the vacuum pump bracket on the 6.9 or 7.3 IDI E-series van, is the location of one of the crucial mounting bolt holes.\u00a0 Due to the design of the vacuum pump and the design of the bracket, there is a slight clash with the bolt and hose.\u00a0 This clash causes rubbing on the hose, and can lead to vacuum hose failure.\u00a0 When the vacuum hose fails, the vac system increases in pressure, eventually disabling power brake assist, climate control, and some transmission shifting issues.<\/p>\n<p>This modification allows for the pump hose and bracket bolt to separate completely.<\/p>\n<p>On the E-series vans (and RV&#8217;s, etc), the vacuum pump is located on the passenger side of the engine front.\u00a0 It mounts to the cylinder head with three 3\/8&#8243; diameter mounting bolts.<\/p>\n<p><a href=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_094548sfw.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-623\" src=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_094548sfw.jpg\" alt=\"\" width=\"450\" height=\"800\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_094548sfw.jpg 450w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_094548sfw-169x300.jpg 169w\" sizes=\"(max-width: 450px) 100vw, 450px\" \/><\/a><\/p>\n<p>The vacuum supply hose drapes down from the engine bay ceiling and connects to the top of the vacuum pump.<\/p>\n<p><a href=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180330_110137sfw.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-624\" src=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180330_110137sfw.jpg\" alt=\"\" width=\"450\" height=\"800\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180330_110137sfw.jpg 450w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180330_110137sfw-169x300.jpg 169w\" sizes=\"(max-width: 450px) 100vw, 450px\" \/><\/a><\/p>\n<p>The pump has an inlet on top that allows for the hose to connect with a clamp.\u00a0 That is precisely where the problem lies.\u00a0 That mounting bolt rubs on the hose, thus over time, ruining its ability to hold vacuum pressure.<\/p>\n<p>Here is the location of the bracket hole that is causing all this trouble:<\/p>\n<p><a href=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_222710sfw.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-625\" src=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_222710sfw.jpg\" alt=\"\" width=\"800\" height=\"451\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_222710sfw.jpg 800w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_222710sfw-300x169.jpg 300w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_222710sfw-768x433.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>One way to fix this is to run a countersunk bolt in there.\u00a0 I didn&#8217;t want to bore out a 45 deg countersink in that bracket.\u00a0 So instead, I used a Dremel to grind out about 3\/16&#8243;-1\/4&#8243; of material in that bolt hole.<\/p>\n<p><a href=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_222706sfw.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-627\" src=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_222706sfw.jpg\" alt=\"\" width=\"800\" height=\"535\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_222706sfw.jpg 800w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_222706sfw-300x201.jpg 300w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_222706sfw-768x514.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>There is still plenty of meat to that bracket, so it shouldn&#8217;t affect the structural integrity of the bracket.\u00a0 By deepening the hole, the bolt sits inside the hole, and avoids the hose all together.<\/p>\n<p><a href=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180419_vacpumpmodsfw.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-626\" src=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180419_vacpumpmodsfw.jpg\" alt=\"\" width=\"800\" height=\"638\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180419_vacpumpmodsfw.jpg 800w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180419_vacpumpmodsfw-300x239.jpg 300w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180419_vacpumpmodsfw-768x612.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>Once ground down, I sanded the whole bracket and gave it a new coat of high-temp paint:<\/p>\n<p><a href=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_235724sfw.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-629\" src=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_235724sfw.jpg\" alt=\"\" width=\"433\" height=\"640\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_235724sfw.jpg 433w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180401_235724sfw-203x300.jpg 203w\" sizes=\"(max-width: 433px) 100vw, 433px\" \/><\/a><\/p>\n<p>I reinstalled the bracket on the cylinder head to see how it fits.\u00a0 Thankfully, the deepening of the hole didn&#8217;t require me to get a shorter bolt.\u00a0 You may need to chase your threads prior to installing this modified bracket.<\/p>\n<p><a href=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180403_153821sfw.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-628\" src=\"http:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180403_153821sfw.jpg\" alt=\"\" width=\"569\" height=\"800\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180403_153821sfw.jpg 569w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2018\/04\/20180403_153821sfw-213x300.jpg 213w\" sizes=\"(max-width: 569px) 100vw, 569px\" \/><\/a><\/p>\n<p>That&#8217;s about it.\u00a0 Reinstall the vacuum pump and it shouldn&#8217;t clash with the hose anymore.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><b>No warranty. You are responsible for your vehicle. For novelty use only. Not responsible for anything or anyone. Not responsible for damage to your vehicle, you, or anyone or anything.<\/b><\/p>\n<p>Copyright 2000-2018\u00a0<a href=\"http:\/\/www.nickpisca.com\/\">Nick Pisca<\/a>\u00a0<a href=\"http:\/\/www.0001design.com\/\">0001D LLC<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>One of the design flaws of the vacuum pump bracket on the 6.9 or 7.3 IDI E-series van, is the&#8230;  <a class=\"excerpt-read-more\" href=\"https:\/\/www.nickpisca.com\/diesel\/engine\/6-9-7-3-idi-vacuum-pump-bracket-hole-enhancement-to-fix-hose-clash\/\" title=\"Read 6.9 \/ 7.3 IDI Vacuum Pump Bracket Hole Enhancement, to Fix Hose Clash\">Read more &raquo;<\/a><\/p>\n","protected":false},"author":1,"featured_media":626,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[14,155],"tags":[27,6,142,151,45,5,152,150],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/posts\/622"}],"collection":[{"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/comments?post=622"}],"version-history":[{"count":1,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/posts\/622\/revisions"}],"predecessor-version":[{"id":630,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/posts\/622\/revisions\/630"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/media\/626"}],"wp:attachment":[{"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/media?parent=622"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/categories?post=622"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/tags?post=622"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}