{"id":1699,"date":"2026-03-09T17:51:08","date_gmt":"2026-03-10T00:51:08","guid":{"rendered":"https:\/\/www.nickpisca.com\/diesel\/?p=1699"},"modified":"2026-03-11T23:49:59","modified_gmt":"2026-03-12T06:49:59","slug":"pathfinder-econoline-front-brake-system-rework","status":"publish","type":"post","link":"https:\/\/www.nickpisca.com\/diesel\/suspension\/pathfinder-econoline-front-brake-system-rework\/","title":{"rendered":"Pathfinder Econoline Front Brake System Rework"},"content":{"rendered":"<p>These brake calipers, according to the ID numbers on the side, come from a 1979 F250.\u00a0 &#8220;DAYTON DE 69710382 2 9 1979)<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full\" src=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/01\/20251208_125714.jpg\" width=\"1235\" height=\"570\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1377\" src=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/01\/20251204_141810-1.jpg\" alt=\"\" width=\"1235\" height=\"570\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/01\/20251204_141810-1.jpg 1235w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/01\/20251204_141810-1-300x138.jpg 300w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/01\/20251204_141810-1-1024x473.jpg 1024w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/01\/20251204_141810-1-768x354.jpg 768w\" sizes=\"(max-width: 1235px) 100vw, 1235px\" \/><\/p>\n<p>Kind of hard to believe that was the condition of the axle just a few weeks ago.\u00a0 Kind of a big transformation.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1704\" src=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_140405.jpg\" alt=\"\" width=\"1235\" height=\"570\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_140405.jpg 1235w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_140405-300x138.jpg 300w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_140405-1024x473.jpg 1024w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_140405-768x354.jpg 768w\" sizes=\"(max-width: 1235px) 100vw, 1235px\" \/><\/p>\n<p>I rebuilt the calipers in the hopes that I can reuse these motorcraft OEM ones.\u00a0 Hate to have to buy something new.\u00a0 Not that they aren&#8217;t hard to find, just would rather make these work.<\/p>\n<p>The hoses on the donor brake system were pretty much trash.\u00a0 I only kept them on so that it would keep shit from getting into the brake caliper.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1705\" src=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_140409-rotated.jpg\" alt=\"\" width=\"570\" height=\"1235\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_140409-rotated.jpg 570w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_140409-138x300.jpg 138w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_140409-473x1024.jpg 473w\" sizes=\"(max-width: 570px) 100vw, 570px\" \/><\/p>\n<p>The old Econoline brakes where tied up on the side of the wheel well for the time being, so that the brake system wouldn&#8217;t get breached with water.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1706\" src=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_140420-rotated.jpg\" alt=\"\" width=\"570\" height=\"1235\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_140420-rotated.jpg 570w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_140420-138x300.jpg 138w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_140420-473x1024.jpg 473w\" sizes=\"(max-width: 570px) 100vw, 570px\" \/><\/p>\n<p>They actually looked very similar.\u00a0 Both have double cylinders per caliper, and both slide on with dumb retaining parts.\u00a0 Would have been smarter and easier to just have bolts, but what do I know, I&#8217;m not an engineer or anything.<\/p>\n<p>I pre-cleaned and pre-penetrant the oil brake hose connections, because most of these don&#8217;t come off after ten years, let alone 40 years.\u00a0 I&#8217;m lucky to live in California, so my rust problem is nonexistent.\u00a0 If I&#8217;m lucky and patient, I should be able to disconnect this line without breaking anything.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1708\" src=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_223405-rotated.jpg\" alt=\"\" width=\"570\" height=\"1235\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_223405-rotated.jpg 570w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_223405-138x300.jpg 138w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_223405-473x1024.jpg 473w\" sizes=\"(max-width: 570px) 100vw, 570px\" \/><\/p>\n<p>I bought some decent brake hoses back in January in preparation of this job, and now I&#8217;m passed the return window, so these better work.<\/p>\n<ul>\n<li>Brake Hose. DORMAN H36805 (Economy) Info. Front Left; 4WD; Standard Cab Pickup; To Serial No. Y40001<\/li>\n<li>Brake Hose. DORMAN H36810 (Economy) Info. Front Right; 4WD; Standard Cab Pickup; To Serial No. Y40001<\/li>\n<\/ul>\n<p>Of course they don&#8217;t work.\u00a0 This is crappy.\u00a0 These hoses have a stupid 90 degree bend that puts the hose directly into the coil.\u00a0 I tried to use my pipe bender to make it straight, but this is strong steel.\u00a0 I would end up breaking it if I try to bend it back further.<\/p>\n<p>I started researching all my Quadravan pictures, parts lists, and emails with other Pathfinder owners to find any part numbers, and there aren&#8217;t any.\u00a0 I went back to the drawing board and starting comparing other brake lines to the shape of the ratty ones on the donor caliper.<\/p>\n<p>I did end up finding some promising photos of the BH80976 and BH80977 from BrakeBest that looked nearly the same as my old ones.\u00a0 Lucky for me, the Redondo O&#8217;Reilly&#8217;s had two in stock.\u00a0 Probably the only two left in California.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1710\" src=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_221640.jpg\" alt=\"\" width=\"1235\" height=\"570\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_221640.jpg 1235w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_221640-300x138.jpg 300w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_221640-1024x473.jpg 1024w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_221640-768x354.jpg 768w\" sizes=\"(max-width: 1235px) 100vw, 1235px\" \/><\/p>\n<p>The BH80977 fit on the passenger side.\u00a0 I should have put a picture of the old and new side-by-side.\u00a0 They aren&#8217;t the same, but they are close enough.<\/p>\n<p>Acting quick, I was able to disconnect the old hose from the lines without issue and keep most of my brake fluid within the system.\u00a0 Driver&#8217;s side leaked faster, but probably because it&#8217;s closer to the reservoir&#8230; less resistance.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1711\" src=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_225337-rotated.jpg\" alt=\"\" width=\"570\" height=\"1235\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_225337-rotated.jpg 570w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_225337-138x300.jpg 138w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_225337-473x1024.jpg 473w\" sizes=\"(max-width: 570px) 100vw, 570px\" \/><\/p>\n<p>Fits nice.\u00a0 The flange is on the wrong side, but I&#8217;m hoping it won&#8217;t matter.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1712\" src=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_225341-rotated.jpg\" alt=\"\" width=\"570\" height=\"1235\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_225341-rotated.jpg 570w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_225341-138x300.jpg 138w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260309_225341-473x1024.jpg 473w\" sizes=\"(max-width: 570px) 100vw, 570px\" \/><\/p>\n<p>The big question is, will it rub on the tire?\u00a0 \u00a0Had to toss on a spare tire to see.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1713\" src=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260310_001054-rotated.jpg\" alt=\"\" width=\"570\" height=\"1235\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260310_001054-rotated.jpg 570w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260310_001054-138x300.jpg 138w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260310_001054-473x1024.jpg 473w\" sizes=\"(max-width: 570px) 100vw, 570px\" \/><\/p>\n<p>SUCCESS!<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1727\" src=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260310_085555.jpg\" alt=\"\" width=\"1235\" height=\"570\" srcset=\"https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260310_085555.jpg 1235w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260310_085555-300x138.jpg 300w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260310_085555-1024x473.jpg 1024w, https:\/\/www.nickpisca.com\/diesel\/wp-content\/uploads\/2026\/03\/20260310_085555-768x354.jpg 768w\" sizes=\"(max-width: 1235px) 100vw, 1235px\" \/><\/p>\n<p>The next morning I used my Mityvac to bleed the lines and get most of the gunky brake fluid from my system.\u00a0 It&#8217;s been probably 10 years since a full flush.\u00a0 Time to replace the bad stuff now.\u00a0 Mityvac made it really easy.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>These brake calipers, according to the ID numbers on the side, come from a 1979 F250.\u00a0 &#8220;DAYTON DE 69710382 2&#8230;  <a class=\"excerpt-read-more\" href=\"https:\/\/www.nickpisca.com\/diesel\/suspension\/pathfinder-econoline-front-brake-system-rework\/\" title=\"Read Pathfinder Econoline Front Brake System Rework\">Read more &raquo;<\/a><\/p>\n","protected":false},"author":1,"featured_media":1704,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[238,177],"tags":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/posts\/1699"}],"collection":[{"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/comments?post=1699"}],"version-history":[{"count":2,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/posts\/1699\/revisions"}],"predecessor-version":[{"id":1728,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/posts\/1699\/revisions\/1728"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/media\/1704"}],"wp:attachment":[{"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/media?parent=1699"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/categories?post=1699"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.nickpisca.com\/diesel\/wp-json\/wp\/v2\/tags?post=1699"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}